{"id":18027,"date":"2019-11-28T16:33:07","date_gmt":"2019-11-28T15:33:07","guid":{"rendered":"https:\/\/www.iungo.com\/case-study\/lean-production-and-extended-factory-in-emak-with-iungo\/"},"modified":"2019-11-28T16:36:18","modified_gmt":"2019-11-28T15:36:18","slug":"lean-production-and-extended-factory-in-emak-with-iungo","status":"publish","type":"nproject","link":"https:\/\/www.iungo.com\/en\/case-study\/lean-production-and-extended-factory-in-emak-with-iungo\/","title":{"rendered":"Lean Production and Extended Factory in Emak with IUNGO"},"content":{"rendered":"<p>[vc_row][vc_column width=&#8221;1\/4&#8243;][vc_custom_heading text=&#8221;Overview&#8221; font_container=&#8221;tag:h4|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_column_text]The Emak Group is the world&#8217;s leading player in the development, production and distribution of machinery, components and accessories for the gardening, agriculture, forestry and industry sectors.<\/p>\n<p>When, around 2012, the market changes, demanding diversification of articles and small quantities, Emak decides to ask for support first to Kaizen Institute to define a reorganization of the supply chain and then to IUNGO for the management of processes.<\/p>\n<p>The objectives are:<\/p>\n<ul>\n<li>Acquire more <strong>production flexibility<\/strong><\/li>\n<li>Achieve <strong>higher productivity<\/strong><\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_custom_heading text=&#8221;Challenge&#8221; font_container=&#8221;tag:h4|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_column_text]<\/p>\n<ul>\n<li>To reorganize the Supply Chain with a view to Lean<\/li>\n<li>To increase <strong>production flexibility<\/strong> to ensure very short service times<\/li>\n<li>Greater fluidity in the document process with suppliers<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_custom_heading text=&#8221;Solution&#8221; font_container=&#8221;tag:h4|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_column_text]<b>IUNGO Procurement<\/b>, with the following modules:<\/p>\n<ul>\n<li>Scheduling agreement<\/li>\n<li>Purchase order<\/li>\n<li>Declaration of origin of goods<\/li>\n<li>RfX<\/li>\n<li>Reporting (Vendor Rating)<\/li>\n<li>ASN<\/li>\n<li>Barcode Labels<\/li>\n<\/ul>\n<p>Integration with AS400<br \/>\n[\/vc_column_text][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_custom_heading text=&#8221;Results&#8221; font_container=&#8221;tag:h4|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_column_text]<\/p>\n<ul>\n<li><strong>252 integrated suppliers<\/strong> (equal to 90% of the purchase budget for the year)<\/li>\n<li>81% service level<\/li>\n<li><b><\/b>Reduction of <strong>repetitive activities<\/strong> in the Purchasing and Production Department<\/li>\n<li><strong>Multicompany<\/strong> Implementation<\/li>\n<li><b><\/b>Eliminate manual errors, increase<strong> internal efficiency<\/strong> by automating passive cycle management tasks<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"featured_media":16576,"template":"","class_list":["post-18027","nproject","type-nproject","status-publish","has-post-thumbnail","hentry","nproject-category-international-groups-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the 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